stu-n-shell
2nd May 2009, 21:03
theres been a few people ask about this so heres one i did today
tools
ratchet
30torx bit for ratchet
27torx bit
flathead screwdriver
grommit cant remember the size
first you have to remove the door card. this is done by removing these two 27 torx screws.
http://i577.photobucket.com/albums/ss213/stu36/Photo0196.jpg
http://i577.photobucket.com/albums/ss213/stu36/Photo0197.jpg
i then used my flat head screwdriver to price the door card out enuth to get my fingers under then gave it a sharp pull. if the door card has never been off before it can be very stuborn.
then you pull back the sound deadning stuff (Be carefull its easily ripped).
http://i577.photobucket.com/albums/ss213/stu36/Photo0199.jpg
now you can get to the inner workings of the door. remove the rod for the outer handle from the mechanism.this can be pulled off the clip of prised with the screwdriver. the rod your looking for has circle groves round it.
after that remove the 3 30 torx screws on the outer edge of the door.
http://i577.photobucket.com/albums/ss213/stu36/Photo0200.jpg
the mechanism will release slightly to get it out but to this i found it easier to remove the barrel and inner handle.
to remove the inner handle simply pull it toward the front of the car and it will pop out un hook it from the rod.
http://i577.photobucket.com/albums/ss213/stu36/Photo0202.jpg
to remove the barrel pull this in the same direction as the inner handle
http://i577.photobucket.com/albums/ss213/stu36/Photo0204.jpg
the barrel can now be pulled out from the outside of the door unhook it from the rod.
http://i577.photobucket.com/albums/ss213/stu36/Photo0203.jpg
now you can pull the mechanism down to get the door pin out of its channel.then pull the mechanism up and out of the door slightly. unhook the door pin
http://i577.photobucket.com/albums/ss213/stu36/Photo0201.jpg
replace everything youve removed. before re fitting the door card check that all locks and handles are working correctly then put the door card back on tighten up the screws pop the grommit in the hole job done. a properly de-pinned mk2.
before
http://i577.photobucket.com/albums/ss213/stu36/Photo0198.jpg
after
http://i577.photobucket.com/albums/ss213/stu36/Photo0205.jpg
hope this helps a few people out.
stu.
tools
ratchet
30torx bit for ratchet
27torx bit
flathead screwdriver
grommit cant remember the size
first you have to remove the door card. this is done by removing these two 27 torx screws.
http://i577.photobucket.com/albums/ss213/stu36/Photo0196.jpg
http://i577.photobucket.com/albums/ss213/stu36/Photo0197.jpg
i then used my flat head screwdriver to price the door card out enuth to get my fingers under then gave it a sharp pull. if the door card has never been off before it can be very stuborn.
then you pull back the sound deadning stuff (Be carefull its easily ripped).
http://i577.photobucket.com/albums/ss213/stu36/Photo0199.jpg
now you can get to the inner workings of the door. remove the rod for the outer handle from the mechanism.this can be pulled off the clip of prised with the screwdriver. the rod your looking for has circle groves round it.
after that remove the 3 30 torx screws on the outer edge of the door.
http://i577.photobucket.com/albums/ss213/stu36/Photo0200.jpg
the mechanism will release slightly to get it out but to this i found it easier to remove the barrel and inner handle.
to remove the inner handle simply pull it toward the front of the car and it will pop out un hook it from the rod.
http://i577.photobucket.com/albums/ss213/stu36/Photo0202.jpg
to remove the barrel pull this in the same direction as the inner handle
http://i577.photobucket.com/albums/ss213/stu36/Photo0204.jpg
the barrel can now be pulled out from the outside of the door unhook it from the rod.
http://i577.photobucket.com/albums/ss213/stu36/Photo0203.jpg
now you can pull the mechanism down to get the door pin out of its channel.then pull the mechanism up and out of the door slightly. unhook the door pin
http://i577.photobucket.com/albums/ss213/stu36/Photo0201.jpg
replace everything youve removed. before re fitting the door card check that all locks and handles are working correctly then put the door card back on tighten up the screws pop the grommit in the hole job done. a properly de-pinned mk2.
before
http://i577.photobucket.com/albums/ss213/stu36/Photo0198.jpg
after
http://i577.photobucket.com/albums/ss213/stu36/Photo0205.jpg
hope this helps a few people out.
stu.