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-   -   205 1.9 16v GTi Group A Rally Car - MI-16...Engine In...Pics (http://www.saxperience.com/forum/showthread.php?t=170434)

raunchz 7th October 2009 16:51

Quote:

Originally Posted by MJRallying (Post 3738409)
Jenvey TB's and omex management now were going for gold with this build :)

Going to be awesome !!! Should get some cracking results and times with the new engine!!

MJRallying 7th October 2009 17:01

Quote:

Originally Posted by raunchz (Post 3738446)
Going to be awesome !!! Should get some cracking results and times with the new engine!!

Yes mate thanks....we are hoping for big results...:)

MJRallying 7th October 2009 23:04

New Head Spec Longmans GRP A:

205 1600 Head.
Ported and polished
27.3cc Chambers
42.5mm Inlet Valves (+1mm)
Piper 495 cam (timed to std marks)
Valve clearances: Inlet = 0.008" - 0.009" Exhaust = 0.010" - 0.011"
Compresion ratio 11.0 - 1
Omega Forged 83.5mm Pistons
Cometic steel head gasket
Chamber volume of 27.3

Will update more info as i get it of the rest

saxo_ron 7th October 2009 23:24

Exciting times ahead

MJRallying 7th October 2009 23:28

Quote:

Originally Posted by saxo_ron (Post 3739997)
Exciting times ahead

Too right ;)

MJRallying 16th November 2009 17:08

Update: 16/11/09

Right complete change ahead....im putting an MI-16 engine in the 205...will be around 200bhp for the 1st year then will strip it and get some headwork and higher lift cams put in at the end of next year...

Going to run it on my twin 45's with some cams possibly fast road cams on std hydraulic lifters....

Will go very well paired to my BE3 with 4.8 final drive....200bhp doesnt sound loads but in a 205 with lots of torque it will be a good starting ground...my final aim will be around 250bhp as thats the limit i want from a 205 as it will be dangerous...

Also just won some wilwood 4 pots on ebay :) think i need them now :)


rushy_23 16th November 2009 17:13

Whats up with the original engine plans?

The MI16 will still go well obviously.. Brakes are definatly a good call, what you running currently?

MJRallying 16th November 2009 17:19

Quote:

Originally Posted by rushy_23 (Post 3844751)
Whats up with the original engine plans?

The MI16 will still go well obviously.. Brakes are definatly a good call, what you running currently?

The guy let me down :( idiot tbh....

Yes the MI-16 will be VERY quick...im currently running 306 GTI-6 283mm calipers and discs...which are now for sale if you know anyone ;)

raunchz 16th November 2009 17:32

Plans sound awesome!!

Surely the mi16 will be pretty reliable so should do you well!! 200bhp with the 4.8FD will be scary enough !!

MJRallying 16th November 2009 17:34

Quote:

Originally Posted by raunchz (Post 3844813)
Plans sound awesome!!

Surely the mi16 will be pretty reliable so should do you well!! 200bhp with the 4.8FD will be scary enough !!

Yep will be good fun....people are claiming 190bhp from just fitting a dizzy and 45's thats 30bhp bolt on :)

And yes the acceleration will be fun to say the least :y:

Ashleyp 16th November 2009 17:51

wilwood 4pots are epic win :D

MJRallying 16th November 2009 17:55

Quote:

Originally Posted by Ashleyp (Post 3844860)
wilwood 4pots are epic win :D

Yep had to be done with the big MI-16 under the bonnet :P

Ashleyp 16th November 2009 17:58

Quote:

Originally Posted by MJRallying (Post 3844873)
Yep had to be done with the big MI-16 under the bonnet :P

get them at a good price?

MJRallying 16th November 2009 18:01

Quote:

Originally Posted by Ashleyp (Post 3844896)
get them at a good price?

There literally brand new possibly done a few miles but like new....

Receipt from rally design of £560 i won them for £291 on ebay not bad me thinks.

raunchz 16th November 2009 18:03

Quote:

Originally Posted by mjrallying (Post 3844910)
there literally brand new possibly done a few miles but like new....

Receipt from rally design of £560 i won them for £291 on ebay not bad me thinks.

bargain !

Ashleyp 16th November 2009 18:14

decent price indeed! i got mine for £350 2nd hand with discs and new pads

but £291 is very nice ;)

MJRallying 16th November 2009 18:18

Quote:

Originally Posted by raunchz (Post 3844919)
bargain !

Yep im pleased :)

Quote:

Originally Posted by Ashleyp (Post 3844966)
decent price indeed! i got mine for £350 2nd hand with discs and new pads

but £291 is very nice ;)

Yes these are cross drilled and grooved discs 260mm, and new mintex 1144 pads.

pugmender 16th November 2009 19:01

yep now you want some hard compound tyres, giving the mess you've been making of mediums with the 1.6 lol

MJRallying 16th November 2009 19:11

Quote:

Originally Posted by pugmender (Post 3845125)
yep now you want some hard compound tyres, giving the mess you've been making of mediums with the 1.6 lol

Will get some when mine are knackered.

pugmender 16th November 2009 19:18

your idea of knackered is full canvas on show, can't regroove that! lol

anyway what pads you gonna run , don't tell me 1144, fast road, they will be s**t after a couple of stage miles the way you work behind the wheel, so it may be better option to go for a rally raid set up for cross country, cause thats where ya will be, in the weeds lol

MJRallying 16th November 2009 20:16

Quote:

Originally Posted by pugmender (Post 3845186)
your idea of knackered is full canvas on show, can't regroove that! lol

anyway what pads you gonna run , don't tell me 1144, fast road, they will be s**t after a couple of stage miles the way you work behind the wheel, so it may be better option to go for a rally raid set up for cross country, cause thats where ya will be, in the weeds lol

The 1144's are fine when used with 4 pots.

rushy_23 16th November 2009 20:21

I use 1144s with my Wilwoods and they are great for the road. BUT Ive read that after given some abuse they do fade pretty badly!

Toad is running 1155s I think with his Hi Specs and really rates them.


Shame on the engine build, but the new plans sound great also. The 4.8 FD sounds pretty mental!

MJRallying 16th November 2009 20:22

Quote:

Originally Posted by rushy_23 (Post 3845401)
I use 1144s with my Wilwoods and they are great for the road. BUT Ive read that after given some abuse they do fade pretty badly!

Toad is running 1155s I think with his Hi Specs and really rates them.


Shame on the engine build, but the new plans sound great also. The 4.8 FD sounds pretty mental!

Yes well i will give them a try seeing as there coming with brakes....

Yes the 4.8 will make it an animal :p

rushy_23 16th November 2009 20:30

Yea obviously try them and see how you get on.

Jackman 16th November 2009 20:31

You disappoint me !

Mi16 :(

MJRallying 16th November 2009 20:40

Quote:

Originally Posted by rushy_23 (Post 3845430)
Yea obviously try them and see how you get on.

Yep will do :y:

Quote:

Originally Posted by Jackman (Post 3845433)
You disappoint me !

Mi16 :(

What do you mean ?

MJRallying 17th November 2009 20:05

Update: 17/11/09

Found an engine thats done 70k and come out of a 205 dimma project....i won it on ebay for £231 lol

Thats with everything inc gearbox etc

Will be using my BE3 box with gripper diff and 4.8 FD so will be rapid...going to put my carbs on it and going to leave the cams std for now as it will be in the 5's to 60 anyway...

Will fully strip it and change headgasket, big end bearings, water pump, cambelt etc etc

Going to use a peugeot sport sump baffle with a few modifications to try stop oil surge...

Will post up pics when i have it...

raunchz 17th November 2009 20:41

lol, I can't quite work out whether this is more of a bargain than the 4 pots !!

Look forward to pictures !!

Ryan 17th November 2009 20:45

16v makes sene ;)

pugmender 18th November 2009 10:08

[QUOTE=MJRallying;3848320]Update: 17/11/09

some people fall in s**t and come out smelling of rose's, your one! lol

KamRacing 18th November 2009 15:00

good choice in going 16v. Realistically you will have about 175-180bhp with a standard engine and throttlebodies/carbs. I've not seen more than that on realistic rolling roads. There are a few disadvantages to using the Mi16 though and the main one is going to be oil surge. The problem is the large open head design meaning it can hold a lot of oil. The drainage is simply not adequate for very high speed left hand corners.
The sump should work though I would suggest tapping new drainage holes in the back of the head (in the corners) and running additional drainage hoses back to the sump.
Newer heads like on the gti-6 have two separate compartments for the inlet and exhaust valvetrain which eliminated this issue.

MJRallying 18th November 2009 16:12

Quote:

Originally Posted by Ryan (Post 3848466)
16v makes sene ;)

;)

[QUOTE=pugmender;3849790]
Quote:

Originally Posted by MJRallying (Post 3848320)
Update: 17/11/09

some people fall in s**t and come out smelling of rose's, your one! lol

Yep :)

Quote:

Originally Posted by KamRacing (Post 3850552)
good choice in going 16v. Realistically you will have about 175-180bhp with a standard engine and throttlebodies/carbs. I've not seen more than that on realistic rolling roads. There are a few disadvantages to using the Mi16 though and the main one is going to be oil surge. The problem is the large open head design meaning it can hold a lot of oil. The drainage is simply not adequate for very high speed left hand corners.
The sump should work though I would suggest tapping new drainage holes in the back of the head (in the corners) and running additional drainage hoses back to the sump.
Newer heads like on the gti-6 have two separate compartments for the inlet and exhaust valvetrain which eliminated this issue.


Yes i agree with your figures, ive spoken to hiflowheads and im getting some decent cams fitted and head modified to suit so hopefully around 190-200bhp rr depending...

The oil surge issue seems to be solved by the trap door design in the sump....it allows so much through then shuts apparently a few people who race mi16's says this cured it.

Plus rallying isnt anything like the grip you have all the time on a track (well not as much)

MJRallying 18th November 2009 16:14

Quote:

Originally Posted by raunchz (Post 3848457)
lol, I can't quite work out whether this is more of a bargain than the 4 pots !!

Look forward to pictures !!

I think there both bargains in there own ways :)

I will put pics up asap.

KamRacing 18th November 2009 17:26

[QUOTE=MJRallying;3850732];)

Quote:

Originally Posted by pugmender (Post 3849790)

Yep :)




Yes i agree with your figures, ive spoken to hiflowheads and im getting some decent cams fitted and head modified to suit so hopefully around 190-200bhp rr depending...

The oil surge issue seems to be solved by the trap door design in the sump....it allows so much through then shuts apparently a few people who race mi16's says this cured it.

Plus rallying isnt anything like the grip you have all the time on a track (well not as much)

Well i'll disagree on less risk in rallying. The trapdoor sump design does not really help as it does not solve the issue. The problem is not there as such, but rather the fact the head can hold so much oil, if the oil cannot return to the sump, you spin the shells as its sucked away from where you need it. I have known a number of rally competitors running mi16's and they all had oil issues. There are solutions to either mask the issue or solve it completely, but I'd be spending a few quid now to save money later on. If you are running anything better than standard road tyres you will have issues. It would probably cost £100 or less to get some holes machined and tapped, then some braided hose to run to the sump. This has been used to good effect by many raceteams.
Another solution is to run solid lifters and followers as you tend to run a oilway restrictor, but this is expensive.Theres quite simply bags of information on the oil problems of this engine so i'd suggest you do a lot of research.
I know these engines very well and my race engine is getting the gti-6 head as its far superior and will eliminate the problem.

MJRallying 18th November 2009 17:31

[QUOTE=KamRacing;3850972]
Quote:

Originally Posted by MJRallying (Post 3850732)
;)



Well i'll disagree on less risk in rallying. The trapdoor sump design does not really help as it does not solve the issue. The problem is not there as such, but rather the fact the head can hold so much oil, if the oil cannot return to the sump, you spin the shells as its sucked away from where you need it. I have known a number of rally competitors running mi16's and they all had oil issues. There are solutions to either mask the issue or solve it completely, but I'd be spending a few quid now to save money later on. If you are running anything better than standard road tyres you will have issues. It would probably cost £100 or less to get some holes machined and tapped, then some braided hose to run to the sump. This has been used to good effect by many raceteams.
Another solution is to run solid lifters and followers as you tend to run a oilway restrictor, but this is expensive.Theres quite simply bags of information on the oil problems of this engine so i'd suggest you do a lot of research.
I know these engines very well and my race engine is getting the gti-6 head as its far superior and will eliminate the problem.

I will probably do the head idea and save my money and do cams at a later stage....as with my gear ratios and on 45's its going to be quick enough to get going...

SpeedFreakGTi 18th November 2009 17:33

thats sick :D

MJRallying 18th November 2009 17:34

Quote:

Originally Posted by SpeedFreakGTi (Post 3851003)
thats sick :D

Cheers Mate

MaRiO89 27th November 2009 13:23

Cant wait to get the old Mi16 in the 205..Gona be awesome..

Makesure you cam it too asap, i tend to get bored out on the stages, the car needs some serious poke.. ;)

pugmender 28th November 2009 20:31

[QUOTE=KamRacing;3850552]

regarding the oil starvation issue of the mi 16, is this a case of less being better?, what i'm about to say may be wrong but here goes, the mi 16 head indeed holds a lot of oil, partially due to the poor return oilways, so we need to have a method of keeping enough oil in the sump, so by fitting an uprated oil pump spring we are in my thinking, pumping more oil to the head where it will struggle to return to the sump.
we are therefore fitting a pts sump baffle, standard oil pump,24 row cooler, and not using zero grade oil, we will use 10w 40.
whether this works we shall see, but i see no point in pumping oil to the head that can't get back, we will also modify the breather system and use a catch tank.

MJRallying 29th November 2009 11:52

Quote:

Originally Posted by MaRiO89 (Post 3875931)
Cant wait to get the old Mi16 in the 205..Gona be awesome..

Makesure you cam it too asap, i tend to get bored out on the stages, the car needs some serious poke.. ;)

You just dont get bored you idiot lol

[QUOTE=pugmender;3879216]
Quote:

Originally Posted by KamRacing (Post 3850552)

regarding the oil starvation issue of the mi 16, is this a case of less being better?, what i'm about to say may be wrong but here goes, the mi 16 head indeed holds a lot of oil, partially due to the poor return oilways, so we need to have a method of keeping enough oil in the sump, so by fitting an uprated oil pump spring we are in my thinking, pumping more oil to the head where it will struggle to return to the sump.
we are therefore fitting a pts sump baffle, standard oil pump,24 row cooler, and not using zero grade oil, we will use 10w 40.
whether this works we shall see, but i see no point in pumping oil to the head that can't get back, we will also modify the breather system and use a catch tank.

Sounds good, lets just hope it works.


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