Saxo Engine/Performance If you're interested in tuning Saxo engines, or if you need to know something which is engine related... this is the place for you. |
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13th June 2011, 13:01
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#1
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Infrequent Poster
Join Date: Feb 2010
Location: Chippenham
Posts: 183
Car(s): Ph2 Saxo VTR
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Cheers for the advice guys! So many options its hard to choose  yeah ill be happy at 200 bhp for a while quick for the road and a laugh on the track! Got a guide of rough prices from atspeed what is the minimum from this list i would need to get 200bhp as could obvious invest in more stuff as time went on
hi
here are some rough price guides (some prices have gone up since then - but gives you rough idea) prices on our website are correct.
Turbo conversion stage 1 (250bhp) parts list
*DP engineering tubular manifold-
GT25R turbo -
DP 2.5" stainless downpipe - *
DP TURBO KIT - £1582
ARP rod bolts - £90
9:1 de-comp package £195
mocal oil cooler kit with remote filter take off £250
custom 2.5" exhaust system £300
491cc injectors £342
bosch 4bar FPR £58
walbro 255 fuel pump £80
Ford coilpack and lead set £90
Ford coilpack bracket £15
Magnetti marelli 3 bar map sensor £70
helix 6 paddle clutch kit £370
Release bearing £20
omex 600 engine management + turbo spec wiring loom £765
turbosmart dump valve £125
budget radiator, header tank and intercooler kit £350
silicone hoses, £200
vacuum hoses, £40
boost pipes (straight lengths ali tube) £20
air filter, £60
coolant hoses, £30
boost controller, £175
cooling fan, £80
wiring consumables, £50
turbo water cooling connections, £25
engine oils, £28
oil filter £5
gearbox oils, £20
antifreeze, £7
battery box, £25
uprated engine mounts, £150
nuts/bolts, £20
head bolts, £50
cambelt kit £90
sub total: £5777
vat: £1010.98
TOTAL: £6787.98
cheers for the help guys
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The Following User Says Thank You to Jamesb0303 For This Useful Post:
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13th June 2011, 13:17
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#2
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Regular Poster
Join Date: Apr 2011
Location: kent
Posts: 330
Car(s): peugeot 106 quicksilver
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Quote:
Originally Posted by Jamesb0303
Cheers for the advice guys! So many options its hard to choose  yeah ill be happy at 200 bhp for a while quick for the road and a laugh on the track! Got a guide of rough prices from atspeed what is the minimum from this list i would need to get 200bhp as could obvious invest in more stuff as time went on
hi
here are some rough price guides (some prices have gone up since then - but gives you rough idea) prices on our website are correct.
Turbo conversion stage 1 (250bhp) parts list
*DP engineering tubular manifold-
GT25R turbo -
DP 2.5" stainless downpipe - *
DP TURBO KIT - £1582
ARP rod bolts - £90
9:1 de-comp package £195
mocal oil cooler kit with remote filter take off £250
custom 2.5" exhaust system £300
491cc injectors £342
bosch 4bar FPR £58
walbro 255 fuel pump £80
Ford coilpack and lead set £90
Ford coilpack bracket £15
Magnetti marelli 3 bar map sensor £70
helix 6 paddle clutch kit £370
Release bearing £20
omex 600 engine management + turbo spec wiring loom £765
turbosmart dump valve £125
budget radiator, header tank and intercooler kit £350
silicone hoses, £200
vacuum hoses, £40
boost pipes (straight lengths ali tube) £20
air filter, £60
coolant hoses, £30
boost controller, £175
cooling fan, £80
wiring consumables, £50
turbo water cooling connections, £25
engine oils, £28
oil filter £5
gearbox oils, £20
antifreeze, £7
battery box, £25
uprated engine mounts, £150
nuts/bolts, £20
head bolts, £50
cambelt kit £90
sub total: £5777
vat: £1010.98
TOTAL: £6787.98
cheers for the help guys
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wow! thats dear for the price that cost rather buy a glanza v!
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The Following User Says Thank You to vts_lozza For This Useful Post:
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13th June 2011, 13:40
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#3
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Super Moderator
Join Date: Nov 2009
Location: Cambridge(ish), UK.
Posts: 10,581
Car(s): BMW 5x M50d.
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Quote:
Originally Posted by Jamesb0303
Turbo conversion stage 1 (250bhp) parts list
*DP engineering tubular manifold-
GT25R turbo -
DP 2.5" stainless downpipe - *
DP TURBO KIT - £1582
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Remember this kit comes with the water cooling connection kit you're being quoted for elsewhere too...
http://www.dp-engineering.nl/EN/prod..._16v_compo.php
Quote:
Originally Posted by Jamesb0303
mocal oil cooler kit with remote filter take off £250
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http://cgi.ebay.co.uk/MOCAL-REMOTE-O...9#ht_500wt_922 - remote filter location kit, £90. Plus the 13 row cooler - http://cgi.ebay.co.uk/Mocal-Oil-Cool...#ht_1434wt_905 - thats £60. Contact Kam Racing etc for a unique setup. Saving £100.
Quote:
Originally Posted by Jamesb0303
custom 2.5" exhaust system £300
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Very good price that
Quote:
Originally Posted by Jamesb0303
491cc injectors £342
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How much?? Ouch. Remember thats plus vat so £400. Try these: http://www.gmcmotorsport.co.uk/engin.../prod_255.html - £250 all in delivered - saving £150.
Quote:
Originally Posted by Jamesb0303
bosch 4bar FPR £58
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http://cgi.ebay.co.uk/VW-Audi-Seat-1...#ht_500wt_1156
Saving £18
Quote:
Originally Posted by Jamesb0303
walbro 255 fuel pump £80
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http://cgi.ebay.co.uk/WALBRO-GSS342-...#ht_2213wt_905
Saving £11
Quote:
Originally Posted by Jamesb0303
budget radiator, header tank and intercooler kit £350
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Ouch. 106 diesel Rad ( http://cgi.ebay.co.uk/PEUGEOT-106-CI...#ht_1399wt_905) - £40. GMC Header tank ( http://www.gmcmotorsport.co.uk/super.../prod_500.html) - £70. GT3 intercooler ( http://cgi.ebay.co.uk/UNIVERSAL-INTE...d#ht_772wt_905) - £75. Total £185. Saving £165.
Quote:
Originally Posted by Jamesb0303
silicone hoses, £200
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Using Samco maybe. Use ASH and you can probably halve that. Saving £100
Quote:
Originally Posted by Jamesb0303
vacuum hoses, £40
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More like £20, but okay...
Quote:
Originally Posted by Jamesb0303
boost pipes (straight lengths ali tube) £20
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Fair price that
Quote:
Originally Posted by Jamesb0303
air filter, £60
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And that.
Quote:
Originally Posted by Jamesb0303
coolant hoses, £30
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only coolant hose you need is to turbo - about £10 max. Saving £20
Quote:
Originally Posted by Jamesb0303
boost controller, £175
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Omex does this onboard - no need for an external boost controller if you're on a budget. Saving £175.
Quote:
Originally Posted by Jamesb0303
cooling fan, £80
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http://cgi.ebay.co.uk/10-RADIATOR-CO...item1c1b146241
£30, saving £50
Quote:
Originally Posted by Jamesb0303
uprated engine mounts, £150
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Baker BM ones are much nicer than the vibra technics ones imo - and cheaper too. I've lost the leaflet I got from them at the FCS, but seem to remember it was about £90 for the set. Saving £60.
Quote:
Originally Posted by Jamesb0303
sub total: £5777
vat: £1010.98
TOTAL: £6787.98
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All the above ebay parts etc are including vat already. 20% adds up...
Above already saves you £969, and that's without really shopping around.
It may sound silly when you isolate all the parts (like saving £11 here, or £15 there) but when you buy 15 components and save £10 on each one, that's £150 towards something else. And that's the attitude I went into my first build with. Save where you can, spend where you want
PS - just to add - it depends what you're trying to do. When I built mine last year, obviously I was trying to do everything on as low cost as I could, but still build a decent setup. We managed it with parts like the above. We did the work ourselves, so saved a lot of money there too, sourcing parts as cheaply as possibly everywhere we could. There IS something to be said for just handing the car to someone to get you all the parts (or do the build for you!) if thats' your thing. I wanted to save money so sourced and researched every part I possibly could.
Dont forget your mapping sessions either - £400-500 max.
Last edited by Ross; 11th September 2012 at 16:36.
Reason: corrected link to shoddy injectors!
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13th June 2011, 13:04
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#4
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Super Moderator
Join Date: Nov 2009
Location: Cambridge(ish), UK.
Posts: 10,581
Car(s): BMW 5x M50d.
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Let me adjust those prices for you a bit - give me a moment and I'll go through it and give you some links. There's plenty of money to be saved.
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The Following 4 Users Say Thank You to Ross For This Useful Post:
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13th June 2011, 13:37
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#5
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Infrequent Poster
Join Date: Feb 2010
Location: Chippenham
Posts: 183
Car(s): Ph2 Saxo VTR
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i know thats what i thought thats why i was asking if you really need all of that haha
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13th June 2011, 13:46
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#6
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Infrequent Poster
Join Date: Feb 2010
Location: Chippenham
Posts: 183
Car(s): Ph2 Saxo VTR
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Cheers mate thats a real help! is that list all i would need to get the setup running? as that makes it alot cheaper
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13th June 2011, 13:58
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#7
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Super Moderator
Join Date: Nov 2009
Location: Cambridge(ish), UK.
Posts: 10,581
Car(s): BMW 5x M50d.
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Quote:
Originally Posted by Jamesb0303
Cheers mate thats a real help! is that list all i would need to get the setup running? as that makes it alot cheaper 
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There's always more parts you forget. For example the boss you need to weld into the alloy top boost pipe for the dump valve take off. Things like that - or the host clamps - we spent easily £100 on hose clamps alone.
Danny is right also - you need a solenoid to use the omex boost controller. Still a lot cheaper than the Gizzmo.
As Danny also said, there's other setups you could do if you're on a real budget - it's all about what you want, Vs what you can afford! Plenty of people have done a full build for £2000 ish - it's all about what you can do without and what you can make yourself
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13th June 2011, 13:53
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#8
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Saxperience Post Whore
Join Date: Feb 2006
Location: dudley United Kingdom (England)
Posts: 6,790
Car(s): 106 gti/ SEAT LCR
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you still need to buy a solenoid to use the omex built in boost controll feature.
there are other kits available that will comfotably forfill your power needs.
__________________
Boost pressure is underrated
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13th June 2011, 14:03
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#9
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Infrequent Poster
Join Date: Feb 2010
Location: Chippenham
Posts: 183
Car(s): Ph2 Saxo VTR
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Cheers way need someone with your knowhow around my way to help out haha how good is the mf2 ecu you were talking about! I ideally want it to be a decent spec but not costing to much just so i can get it going but obviously i would probably add it it in the future
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13th June 2011, 14:09
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#10
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Saxperience Post Whore
Join Date: Feb 2006
Location: dudley United Kingdom (England)
Posts: 6,790
Car(s): 106 gti/ SEAT LCR
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Quote:
Originally Posted by Jamesb0303
Cheers way need someone with your knowhow around my way to help out haha how good is the mf2 ecu you were talking about! I ideally want it to be a decent spec but not costing to much just so i can get it going but obviously i would probably add it it in the future
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i personally wouldnt use an mf2. for the price the predator ecu's are id get one of those instead.
look at the cituning kits. they are more affordable. not as good quality as the dp stuff but a cheaper way to having a turbocharged running rather than talking about it.
__________________
Boost pressure is underrated
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13th June 2011, 14:13
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#11
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Super Moderator
Join Date: Nov 2009
Location: Cambridge(ish), UK.
Posts: 10,581
Car(s): BMW 5x M50d.
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Again, listen to Danny
The predator is a good ECU mappable (iirc for free by Andy still included in the purchase price?) by almost everywhere as it's megasquirt based. Only works on single plug looms though, but I'm presuming thats what you've got.
There's plenty of people now who have gone boost from various directions - full on homebrew budget builds to balls out mega-power cars. The best bit is here on saxp there's a lot of people willing to give you help where they can.
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13th June 2011, 14:57
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#12
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Established Member
Join Date: Apr 2008
Location: Watford
Posts: 2,033
Car(s): Black Furio, Amazon Green VT-S Road Beast
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If you are going to get DP get it through Atspeed, they have the best prices for the gear on the market to my knowledge. Make sure you do shop around for those parts, ebay, spoox, everywhere mate! Trust me money can be saved.
I know the person who had a warped manifold, and i have seen it aswell! its out by 1.3mm some say it will be fine etc, but this person has gone and got his smoothed out! Something a customer should not be doing with a finished product.
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13th June 2011, 17:19
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#13
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Frequent Poster
Join Date: Jun 2010
Location: wigan
Posts: 778
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Or you could take your car and 2800 quid to mr pred guy luthor, come back the next day and you have a low boost saxo. Magic.
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13th June 2011, 17:29
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#14
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Established Member
Join Date: Nov 2008
Location: Eastbourne
Posts: 2,474
Car(s): Astra van daily
Black Saxo VTR
16v'd kent PT51
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So much useful info in this thread, was a good read and has helped me alot.
__________________
Mk1 Amazon Green Breaking, And A Few Parts From MK2 Posi Blue Left PM For Details.
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13th June 2011, 17:32
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#15
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Established Member
Join Date: Oct 2010
Location: Southampton/Reading
Posts: 1,186
Car(s): Cars Are For Gays.
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have a look on the predator affiliates thread, the guy does in and out conversions on a low boost set up for 2800, which he says will take you to about 170bhp and you might need an exhaust system as it only includes the down pipe.
__________________
Quote:
Originally Posted by Sophia_Bush
VTR = Very Tight Rectum (ask viper)
VTS = Venial Testicular Scrotum
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13th June 2011, 19:14
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#16
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Saxperience Hardcore!
Join Date: Oct 2008
Location: Birtley
Posts: 22,253
Car(s): VTR Turbo, 106 xsi track slag, Transit recovery, B
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theres alot of ppl willing to help, lots of reading research forst though  , my set up is "budget build" but not bodged, its been done safley, also VERY cheaply
the predator 3 plug is nearly completed, but for all those who cant wait (like myself) im running a single plug pred in my 3 plug vtr
__________________
Quote:
Originally Posted by Stissy
EDIT: i give up on you.
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Quote:
Originally Posted by Giraffe
FUCK YES. I won on the internet.
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13th June 2011, 19:45
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#17
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Super Moderator
Join Date: Nov 2009
Location: Cambridge(ish), UK.
Posts: 10,581
Car(s): BMW 5x M50d.
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With the greatest of respect to Andy whom I get on with well, you'll be waiting a LONG time for the 3 plug ecu from him. He told me it was "almost complete" back in janurary ... 2010. Here we are 18 months later and it's still no further on. I even offered him a couple of thousand pounds just to be part of the development as I wanted involvement - eventually I went omex because I just couldn't wait forever on a promise.
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13th June 2011, 20:26
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#18
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Frequent Poster
Join Date: Aug 2009
Location: Kingsteignton
Posts: 748
Car(s): 1998 citreon saxo westcoast 1.4i
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omg this is a very eye opening thread, lets keep this information going cus i have been thinking loads about turboing lol
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13th June 2011, 22:27
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#19
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Infrequent Poster
Join Date: Feb 2010
Location: Chippenham
Posts: 183
Car(s): Ph2 Saxo VTR
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thanks for all the help guys! Cant wait to get this started so much support around  the pred guy sounds good but im looking for 200+bhp and would like to do some things myself  still undecided on setup
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13th June 2011, 22:44
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#20
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Established Member
Join Date: Jun 2009
Location: west mids (dudley)
Posts: 1,201
Car(s): cammed 106 flatty
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if your thinking of turboing, give it all dont half do it. as tiny mistakes here and their put you under stress near the completion of the build.
this thread is full of info how to do it, the site is.
i practically built my own low boost saxo with nothing other than reading and asking a few questions on here. and im fairly shit with a spanner....
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