Little update.
Got a pipercross airfilter so all the intake piping and charge piping is now complete. Intercooler is fitted and secured in place. I also chopped up the front bumper a bit so those in the know can tell its turbo'd as the intercooler sits really nicely just under the number plate.
Next i turned my attention to fabricating the downpipe. This was suprisingly easy by buying 2.5" tube in various bends off ebay. I wrapped it to cover my appalling welding but its fits perfectly and should be nice and free flowing. Iv actually nearly finished the exhaust so will add pictures of this fitted soon. Its essentially 2.5" all the way, with a centre silencer and ebay backbox. I wonder how loud it will be? I hope not too loud as the neighbours wint be impressed!
Also got a boost gauge (an old turbosmart) one im taking out of my van, but it works) so will get pictures of that soon too installed.
Seeing as all the hardware is basically done, i think im going to refill it with oil and coolant this saturday and fire it up to idle and check for leaks etc. i sincerely hope it doesnt shit its pants when i turn the key......
have you mocked up the rad yet? looks like it might be a squeeze with the turbo?
won't make me hesitate using it though 
Linear Mode
