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16th February 2012, 20:29
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#1001
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Regular Poster
Join Date: Sep 2008
Posts: 449
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Quote:
Originally Posted by jpsaxo
It's all starting to fall into place which is pleasing, still a long way to go though mind you
Fingers crossed Ash, I've already got a fair bit planned tbh, Hopefully I can squeeze a track day in between fcs and the ring trip, then after the ring trip I'm heading back out to oz for a bit
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Got afew plans for mine
need to talk to you about a beam... and tb's
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17th February 2012, 06:19
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#1002
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Regular Poster
Join Date: Jan 2010
Location: Cornwall
Posts: 349
Car(s): 106 XSi
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Quote:
Originally Posted by adamskiTNR
Most of the weight seems to have come off the cap sandy. almost as thin as the bearing lol
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Alot of rods carry surplus material over the cap. If it's properly butressed around the bolt, then it makes it stronger, but most aren't and have a neat stress raiser created by the rod bolt counterbore; like these "kit car" replica rods:
Also the reduced piston and rod mass of my designs reduce stress. If you take the peak inertia of a Wossner "Kit Car" piston and PEC rod at 9000rpm, mine won't see that until 10,000rpm on the same stroke. And because I target high torque figures over using revs to achieve power, my engines tend to be limited about 500rpm lower than others. The resulting inertia at the rev limit is about 27% less. That's a healthy margin of safety, before you consider the manufacturing/material quality and bolts.
Last edited by Sandy309; 17th February 2012 at 07:08.
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The Following 3 Users Say Thank You to Sandy309 For This Useful Post:
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17th February 2012, 09:55
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#1003
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Regular Poster
Join Date: Sep 2008
Posts: 449
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you really are amazing Sandy
Ive never yet read a post of yours and thought wft or eh??
All you posts are very informative.. with just the right amount of technical info to keep the technical minded of us entertained, without totally baffling the less tech minded!!
Keep it up
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The Following 2 Users Say Thank You to scottie_436 For This Useful Post:
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17th February 2012, 10:31
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#1004
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Saxperience Post Whore
Join Date: Oct 2005
Location: Sydney
Posts: 8,525
Car(s): Mango Westcoast
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Quote:
Originally Posted by scottie_436
Got afew plans for mine
need to talk to you about a beam... and tb's
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Talk to me then PM dude
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The Following User Says Thank You to jpsaxo For This Useful Post:
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17th February 2012, 20:01
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#1005
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Saxperience Forum Bum
Join Date: Dec 2009
Location: Uckfield, East Sussex
Posts: 3,362
Car(s): Citroen saxo 1.4 furio
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It's amazing the amount of sharp edges and vertexes you can find on some expensive mechanical components. really is shocking coming from some companies that must run these through FEA and just say "good enough"
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18th February 2012, 07:08
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#1006
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Regular Poster
Join Date: Jan 2010
Location: Cornwall
Posts: 349
Car(s): 106 XSi
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Quote:
Originally Posted by xsi16v
what spec/size valves are going in? or is that top secret?
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I won't be saying the valve sizes I'll be using, but single piece stainless. The exact sizes I use aren't available as a direct fit, so I have to re-machine valves designed for other applications. I use various sizes according to spec, it's a fallacy that bigger valves equal more power, there are so many side effects at work that valves sizes need to be developed alongside the cam profiles, CR and chamber/porting/seat work to get the delivery you want. I don't use "big valves" as most people would; moderation is the key. Anything over the standard seat insert sizes means oversizing the inserts, and I don't like changing valve seat inserts unless I have to, it adds alot of cost and risk to the process. So most of my development has been based on valves that fit on the standard inserts safely.
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18th February 2012, 08:57
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#1007
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Regular Poster
Join Date: Jan 2006
Location: Ilkeston, Derbyshire
Posts: 469
Car(s): 374 bhp Supercharged 205 GTI,
Passat Estate
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That the reason i ask. I wasn't sure how much bigger (if any) you could go on the inlet side of a JP4.
Keep the pics coming, its turning me on
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18th February 2012, 17:55
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#1008
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Regular Poster
Join Date: Jan 2010
Location: Cornwall
Posts: 349
Car(s): 106 XSi
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Will do
I wouldn't go any bigger than standard inlet on a JP4 unless you really have a good reason to do so.
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19th February 2012, 20:54
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#1009
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Saxperience Post Whore
Join Date: Oct 2005
Location: Sydney
Posts: 8,525
Car(s): Mango Westcoast
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New set of pro race 1.2 wheels and t1r tyres have arrived, mainly for the trips to track days, ring trips and the odd show...
Also means I can now run my r888's for longer
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19th February 2012, 21:11
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#1010
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Regular Poster
Join Date: Sep 2008
Posts: 449
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wheel whore
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19th February 2012, 21:59
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#1011
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Saxperience Post Whore
Join Date: Oct 2005
Location: Sydney
Posts: 8,525
Car(s): Mango Westcoast
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Haha I know Ash, I now own 9 team dynamic pro race 1.2's, 5 with r888's on (1 wheel & r888 brand new and never used) plus 4 with t1r's on lol
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19th February 2012, 22:14
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#1012
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Established Member
Join Date: Sep 2009
Location: rotherham
Posts: 1,832
Car(s): Be scirocco, full on 03plate track spec Saxo
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Quote:
Originally Posted by jpsaxo
Haha I know Ash, I now own 9 team dynamic pro race 1.2's, 5 with r888's on (1 wheel & r888 brand new and never used) plus 4 with t1r's on lol
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Ment to say to you that one in the boot needs using or least un strapping, as making marks on tryes.
Work will resume on yours once I can get myn out as the trolly jack has broken and can't get car down lol and other jacks having new seals fitted lol. All steel ect should be here tus.
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19th February 2012, 22:17
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#1013
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Saxperience Hardcore!
Join Date: Nov 2005
Location: Coventry
Posts: 17,782
Car(s): Fiesta ST150
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Quote:
Originally Posted by jpsaxo
Haha I know Ash, I now own 9 team dynamic pro race 1.2's, 5 with r888's on (1 wheel & r888 brand new and never used) plus 4 with t1r's on lol
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Very excessive however I do love the 1.2s.....looking forward to the future updates/pics
__________________
Quote:
Originally Posted by Jordansowden
What is the full name of the stuff you use to t cut badges, Thanks
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19th February 2012, 22:54
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#1014
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Regular Poster
Join Date: Sep 2008
Posts: 449
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Quote:
Originally Posted by jpsaxo
Haha I know Ash, I now own 9 team dynamic pro race 1.2's, 5 with r888's on (1 wheel & r888 brand new and never used) plus 4 with t1r's on lol
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Im about to buy my 3rd set of comp2's
that'll be 12 comp2's
4 with toyo cf1's
4 with R888's
new 4 - coming with road tyres, but will probally end up 888'd aswell
plus i got another 4 rims with kumho ecsta v70's, oh....
and a stack of 8 r888's waiting to go on rims
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19th February 2012, 23:06
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#1015
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Saxperience Post Whore
Join Date: Oct 2005
Location: Sydney
Posts: 8,525
Car(s): Mango Westcoast
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Quote:
Originally Posted by mark1311
Ment to say to you that one in the boot needs using or least un strapping, as making marks on tryes.
Work will resume on yours once I can get myn out as the trolly jack has broken and can't get car down lol and other jacks having new seals fitted lol. All steel ect should be here tus.
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Ok mate I'll sort it when I get the car back
Cool sounds good I can't wait to get it back and start fitting things to it now!
Quote:
Originally Posted by Baz
Very excessive however I do love the 1.2s.....looking forward to the future updates/pics
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Haha team pro race 1.2's lol!
Ash - now that's a proper wheel whore right there!! Want to sell any of those r888's?
Last edited by jpsaxo; 19th February 2012 at 23:09.
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19th February 2012, 23:13
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#1016
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Established Member
Join Date: May 2009
Location: Ellesmere (Shropshire)
Posts: 1,044
Car(s): superchared 106 gti
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Cant fault 1.2s!!!!!!!!
__________________
Because Boost Is Best
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22nd February 2012, 15:51
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#1017
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Established Member
Join Date: Sep 2009
Location: rotherham
Posts: 1,832
Car(s): Be scirocco, full on 03plate track spec Saxo
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22nd February 2012, 15:59
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#1018
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Saxperience Post Whore
Join Date: Oct 2005
Location: Sydney
Posts: 8,525
Car(s): Mango Westcoast
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Looking great Mark
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22nd February 2012, 16:03
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#1019
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Saxperience Post Whore
Join Date: Jul 2010
Location: Morley, Leeds
Posts: 8,469
Car(s): Civic ep3 type r powered by TDI NORTH
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Nice work mark!!!!
This thread has being a pleasure to read from start to now. It's really nice to see the car is being built for the use its intended for. As well as sandy giving us a insight to how he builds the engine' with a eye for detail that is next to none.
Keep up the good work and look forward to seeing future progress.
__________________
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22nd February 2012, 16:08
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#1020
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Established Member
Join Date: Sep 2009
Location: rotherham
Posts: 1,832
Car(s): Be scirocco, full on 03plate track spec Saxo
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just like to add for record the bits in crumple zone are just sat there all paint has been stripped off now for nice fresh welding.
-cheers bedford.
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