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Old 14th February 2013, 13:25   #281
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What I cant get my head around was if that was standard on a rallye engine (s2 in this case), did they all do that from new? If so thats fucking shoddy for the sake of moving the sensor over!
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Old 14th February 2013, 13:29   #282
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What I cant get my head around was if that was standard on a rallye engine (s2 in this case), did they all do that from new? If so thats fucking shoddy for the sake of moving the sensor over!
Most that have the blue sensor in the block are the same mate. Iirc on the later models they have the blue sensor but it's unused and the dial is controlled by the green sensor via the ecu.

And yes very shoddy.
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Old 7th March 2013, 20:55   #283
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Thought I'd change the fuel filter tonight, nice easy job to do considering I've never changed it on this car.





Managed to jack the car up and get underneath and pop it off. Sawed the old one in half and it was pretty grubby inside



New one got fitted up no problem. As I'd jacked it up off the rear beam mount I had a quick poke at the sill - felt a little soft..hmmm

Got my hammer out and had a quick tap about


VT kit coming off to check










Ended up looking like this.




Could have sworn this was a bit frilly but solid before but oh well, pretty gutted I didnt notice it before. Been on the phone to my dads mate who is a welder and he can come up in the next two weeks or so. I'm not bothered how neat the job looks as long as its solid and I can fit the VT kit over it, which I know it will be as this bloke is pretty decent and fair with his prices.



Looking like a right shed outside again





Oddly the drivers side is absolutely solid still with only a touch of surface rust.
Onwards and upwards though!
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Old 7th March 2013, 23:41   #284
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easy repair on these mate

what makes me always laugh, is when you remove the skirts and see how much mud and shit is trapped in them haha
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Old 7th March 2013, 23:49   #285
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How easy do you reckon? I would cut it out the rot myself and shape some metal but in all honesty the welder chap will do all that in a couple of hours way better than I could ever do really.
The skirts I hosed out a while back, a tonne of shite came out though but clearly was never done before. The inside of the arch panels were full of shit too but only on the passenger side
Thought I was getting off lightly with this car recently, couldnt find much to tinker with so it had to have something up its sleeve
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Old 7th March 2013, 23:52   #286
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not hard at all mate

have a go, get some steel

dont cut the rot out till youve had a bash at it, and you know whats left/what youre working to
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Old 7th March 2013, 23:54   #287
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Still got to get someone to weld it in though, I'd have a bash if I owned a welder! The actual knurled metal jacking points being the sill are reasonably solid still its just the thinner metal of the sill further forward
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Old 8th March 2013, 00:04   #288
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what mm thinckness steel would you recommend for this (if I do get bored and have go?)
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Old 8th March 2013, 00:17   #289
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Bad times. I rinsed out my side skirts are they were pitted. tbh they should of had little caps where the jacking points were.
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Old 8th March 2013, 00:19   #290
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1/2mm mate


best to try find some old panels to rob steel from if its possibility, makes life easy/cheap and keeps it easy for whoever will be welding it
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Old 8th March 2013, 00:20   #291
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I might have a crack at it, but the guy says he'll organise a time for next week as hes fully booked up until then so Im not sure I'll get time
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Old 8th March 2013, 00:30   #292
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20 gauge steel for the sills mate. Also get yourself a tin of zink primer and paint the inside with it saves it rusting again.

The prep and shaping is a piss ball mate and the welding isn't much harder tbh.
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Old 8th March 2013, 00:33   #293
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I'll have a go, just weighing up the cost of materials and the effort spent when the guy I know will do it for not a lot more (going on what he charged me last time)
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Old 14th March 2013, 20:25   #294
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Prepped for surgery tomorrow. Then i'll be going mad with the paint

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Old 15th March 2013, 18:57   #295
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Welder popped over to mine today and repaired the sill and associated areas



Fresh metal in



Painted with a Hammerite anti rust coating




Black shultz type stuff on




Body kit refitted with tiger seal and taped up to dry







I also sprayed the inside of the repaired sill panel inside the car, I also derusted and treated the both sill all the way up to the front of the car
Happy again now.
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Old 15th March 2013, 19:57   #296
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Top work dude
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Old 15th March 2013, 20:36   #297
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cheers mate
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Old 15th March 2013, 21:03   #298
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Looks good that mate. Normally mobile welders don't give a flying fuck but that looks a nice job mate.
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Old 15th March 2013, 21:06   #299
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Yeah I thought that too, not too bad at all. This guy mostly garages in the trade to do welding but does the odd house call and he didnt rip me off either so I was happy
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Old 15th March 2013, 21:36   #300
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Looks a good job mate! Rust is my worst nightmare
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