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Saxo Problems & Queries If you're having problems with your Saxo and you're after a bit of advice, check this forum out...

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Old 8th January 2010, 16:18   #1
ruthruthruth
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Default Saxo Common Rust Spots

hey,
could we all put together a list here off all the common places rust can from on our saxos, thought it be helpful......
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Old 8th January 2010, 16:20   #2
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underneath ECU, and doors iv found.
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Old 8th January 2010, 16:20   #3
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Inner wings - mostly under the ECU bracket.
Boot floor and rear towing eye.
The area infront of the front jacking points (with the rubber plugs in).
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Old 8th January 2010, 16:22   #4
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which areas of rust would make car fail m.o.t?
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Old 8th January 2010, 16:24   #5
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they look at areas with 30cm radius of a structural point, and sharp edges can fail
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Old 8th January 2010, 16:27   #6
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what about rsut in rear arches?
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Old 8th January 2010, 16:29   #7
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depends how close they are to the sill and suspension strut. and if they have showing sharp edges.
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Old 8th January 2010, 16:41   #8
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anyone wanna post before/after shots of rust and welding?
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Old 8th January 2010, 16:42   #9
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not got any, but im sure someone will have some, iv got some of my nova?
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Old 8th January 2010, 17:02   #10
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around washer bottle tends to be a bad place
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Old 8th January 2010, 17:22   #11
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i found rust in..

Jacking points underneath the car (the one with 3 grommets)
Under the ECU and Fusebox in the engine bay
Rear inner wheel arches- found another rust hole when i stripped the rear end trims for welding. This was a big hole up near the rear top seatbelt mounting.
Front chassis rail where the clips for the inner wheel arch liners go.

thats it so far.. although the outer sills are covered by the side skirts, but id put money on there being some holes... still, what you cant see, you cant test!!
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Old 8th January 2010, 17:26   #12
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Quote:
Originally Posted by LDeere683 View Post
around washer bottle tends to be a bad place
yea, round my washer bottle/ecu its really bad
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Old 8th January 2010, 17:29   #13
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Quote:
Originally Posted by sax-dan View Post
not got any, but im sure someone will have some, iv got some of my nova?
yeah
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Old 8th January 2010, 17:31   #14
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ok doke, but novas where rot boxs anyway haha, the car might aswel have been one big weld. ill have a look for the pics.
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Old 8th January 2010, 17:33   #15
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Quote:
Originally Posted by sax-dan View Post
ok doke, but novas where rot boxs anyway haha, the car might aswel have been one big weld. ill have a look for the pics.
hahaha
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Old 8th January 2010, 17:46   #16
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yer as said within 30cm of a structual area, but as cheeky as it is, there not aloud to remove or move anything, so technically if you did a bodge job then covered it over in underseal it will pass, but i strongly advise not doing this, if you do have rust, get it repaired properly, as it will just end up coming back in the long run.

Main areas are:

rear tow eye
chasis legs underneath by rubber gromits
under ecu
struts
the rear arches where they join the boot floor
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Old 8th January 2010, 17:50   #17
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i had some on my rocker cover
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Old 8th January 2010, 17:59   #18
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Quote:
Originally Posted by wadoryu View Post
i had some on my rocker cover
me too around the edges, so ordered a second hand new one
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Old 8th January 2010, 18:00   #19
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Quote:
Originally Posted by hammy105 View Post
yer as said within 30cm of a structual area, but as cheeky as it is, there not aloud to remove or move anything, so technically if you did a bodge job then covered it over in underseal it will pass, but i strongly advise not doing this, if you do have rust, get it repaired properly, as it will just end up coming back in the long run.

Main areas are:

rear tow eye
chasis legs underneath by rubber gromits
under ecu
struts
the rear arches where they join the boot floor
where bouts on the struts mainly?
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Old 8th January 2010, 18:12   #20
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would it be an expensive job to completely cut out the rear arches where it meets the boot and reweld another in a crashed my car and these bent any idea on a cost? im worried they wll fail mot
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